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Journal: Acta Materialia
Article Title: Hafnia-doped silicon bond coats manufactured by PVD for SiC/SiC CMCs
doi: 10.1016/j.actamat.2019.10.050
Figure Lengend Snippet: Fig. 4 shows that all BCs visibly increased in thickness after 1000 h of testing. The Si-BC also experienced extensive oxide spallation due to crack formation. The cross section shows that approximately one third of the former coating consists of TGO. There, mud cracks expanded which were followed by coalescence and terminated in local spallation of the TGO. As a result, the non-oxidized part of the initial Si layer was exposed to the surface unprotected. From top view the initial silicon is clearly visible due to TGO spallation, see Fig. 4 A. The layer of both the lower HfO2 content sample and the pure Si-BC consisted to approximately one third of (m)TGO and two thirds of initial coating. Agglomerated larger Hf-rich particles were locally detectable across large areas in the mTGO of the lower hafnia-doped variant whereas the lower part of non-oxidized silicon contained smaller hafnia particles. In some areas those large particles in the upper mTGO did not form and the hafnia has changed its size only slightly. Fig. 5 illustrates this variation in the mTGO microstructure for the 36 mol% HfO2-doped BC after 1000 h FCT. SEM EDS analysis suggested that the large particles are hafnon (HfSiO4). Within the higher doped variant, agglomerated hafnia-rich particles can be seen throughout the coating that were analysed as hafnon by XRD, see Fig. 4 C. They were still homogenously distributed in the BC. The entire BC was completely oxidized at the end of testing which means it consists only of mTGO without any residual silicon reservoir. This became clearly evident in the XRD analysis shown later in Fig. 10, too. Adhesion of both doped coatings was still good without any signs for spallation of the mTGO. Only widespread cracks were observed locally which seem not to harm the cohesion and adhesion of the BC, respectively. Although the doped BCs showed some cracks and the pure Si-BC even TGO spallation, the SiC substrate was unharmed and still protected by each BC variant since proper adhesion and cohesion of the coating was maintained. No enhanced oxidation was detected underneath vertical cracks.
Article Snippet:
Techniques: Variant Assay